Industrial Digital Twins & Simulation
- Exponential Industry
- Technology Area
- 3 Milestones
Synchronized virtual models and computational mirrors of physical machinery, manufacturing lines, and entire industrial facilities updated in real time via sensor telemetry. Originating in NASA and Air Force structural airframe tracking (Vickers and Grieves), the architecture links physical sensors, physics-based finite element simulation, and operational execution systems. Enterprise platforms include Siemens digital enterprise suites, NVIDIA Omniverse, NavVis IVION spatial mapping, and AVEVA Point Cloud Manager.
Exponential Industry · Hidden Factory
Industrial Digital Twins & Simulation
AVEVA announces NavVis and Assai digital-twin partnerships
Kalam McTaggart (AVEVA, 18 May 2022) announced new partnerships with Assai and NavVis. NavVis VLX is described as up to 10x faster than a traditional laser scanner. Point Cloud Manager and Asset Information Management connect point clouds and 3D design models in the cloud /AVEVA/.
NavVis founded
NavVis founded in 2013 out of Technical University of Munich indoor-mapping research (trolley with lasers and cameras; no WiFi/GPS/beacons required) /NavVis/ /TechCrunch/.
NASA TA-12 roadmap uses Digital Twin (Piascik, Vickers et al.)
Grieves and Vickers (2016) say NASA used Digital Twin in Technology Area 12 Materials, Structures, Mechanical Systems, and Manufacturing (Piascik, Vickers et al. 2010) and in Caruso, Dumbacher and Grieves (AIAA SPACE 2010). Allen's 2021 keynote quotes a related flying-twin definition as TA 11 (2010). No calendar day is sourced /ResearchGate / Florida Institute of Technology / NASA/ /NASA Technical Reports Server/.
Frequently Asked Questions
What is Industrial Digital Twins & Simulation and what industrial engineering problems does it address?
Synchronized virtual models and computational mirrors of physical machinery, manufacturing lines, and entire industrial facilities updated in real time via sensor telemetry. Originating in NASA and Air Force structural airframe tracking (Vickers and Grieves), the architecture links physical sensors, physics-based finite element simulation, and operational execution systems. Enterprise platforms include Siemens digital enterprise suites, NVIDIA Omniverse, NavVis IVION spatial mapping, and AVEVA Point Cloud Manager.
What core technologies and manufacturing architectures comprise Industrial Digital Twins & Simulation?
Key technical architectures and manufacturing innovations include:
- NavVis IVION: NavVis enterprise cloud that turns reality-capture data into shared, always-current spatial twins. Successor name to IndoorViewer. Series D frames IVION as the system of record for industrial reality data.
- Digital Twin: Synchronized virtual models of physical industrial assets and processes.
- AVEVA Point Cloud Manager: AVEVA cloud product that, with Asset Information Management, connects point cloud and 3D design model data to other asset data for digital-twin contextualization. The 18 May 2022 AVEVA post announced NavVis and Assai partnerships around this stack.
- AVEVA Asset Information Management: AVEVA engineering and asset information management used to keep digital-twin data evergreen; paired with Point Cloud Manager and the NavVis/Assai partnerships (AVEVA, 18 May 2022).
- NavVis VLX: Wearable survey-grade mobile laser scanner. NavVis pairs VLX (and MLX) with IVION and claims 10x faster capture than traditional methods. Point-cloud primer (2021) offers VLX sample data in E57.
Which companies and industrial facilities lead deployment in Industrial Digital Twins & Simulation?
Leading industrial manufacturers, hyperscalers, and engineering operators include:
- NavVis: NavVis founded (2013) — Since the company was founded back in 2013, growth has skyrocketed.
- NASA: NASA TA-12 roadmap uses Digital Twin (Piascik, Vickers et al.) (2010) — The Digital Twin has been adopted as a conceptual basis in the astronautics and aerospace area in recent years. NASA has used it in their technology roadmaps (Piascik, Vickers et al. 2010) and proposals for sustainable space exploration (Caruso, Dumbacher et al. 2010).
What are key commercial projects and milestone achievements in Industrial Digital Twins & Simulation?
Major industrial breakthroughs and commercial milestones include:
- NASA TA-12 roadmap uses Digital Twin (Piascik, Vickers et al.) (2010): The Digital Twin has been adopted as a conceptual basis in the astronautics and aerospace area in recent years. NASA has used it in their technology roadmaps (Piascik, Vickers et al. 2010) and proposals for sustainable space exploration (Caruso, Dumbacher et al. 2010).
- NavVis founded (2013): Since the company was founded back in 2013, growth has skyrocketed.
- AVEVA announces NavVis and Assai digital-twin partnerships (May 18, 2022): We are pleased to announce new partnerships with Assai and NavVis to help industrial companies across the globe to use our expertise and products to turn opportunities into sustainable business value.
Related Technology Ontologies
Physical AI & Embodied Robotics
Artificial intelligence systems and autonomous machines that operate directly in and interact with the physical world, bridging bits to atoms. Spanning foundation models (Vision-Language-Action and World Foundation Models), physics-based simulation with synthetic data (Omniverse, Isaac Sim) to safely bridge Sim2Real, and embedded runtime computers (Jetson Thor, DRIVE AGX) executing closed-loop perception-action loops across humanoids, AMRs, adaptive manipulators, autonomous mobility, and smart spaces.
Data Center Power & Behind-the-Meter Generation
Generation and storage sited at or next to AI/cloud campuses so the load does not wait on a transmission queue. Common stacks pair gas turbines or engines with on-site BESS; some designs add behind-the-meter solar. Hyperscalers and developers announced multi-hundred-megawatt gas+BESS campuses in 2025–2026 to serve rack-scale AI halls.
Rackscale AI Accelerators
Fully co-designed rack- and POD-scale AI systems that combine accelerators, host CPUs, scale-up fabric (NVLink-class domains), and scale-out networking in one thermal/mechanical package. Lineage runs from multi-GPU HGX/DGX boxes through Grace Hopper NVL32 domains to liquid-cooled 72-GPU racks (GB200, GB300, Vera Rubin) and competing racks such as AMD Helios. NVIDIA, AMD, and OEM rack builders (Dell, Supermicro) ship the current generation for AI-factory halls.